PJ180 Semi-Auto Resin Doming Machine

  • Operator-controlled dispensing for samples and changing small-batch jobs
  • Metered A/B resin delivery and dynamic mixing for consistent resin blending
  • Compatible 3-axis platform options for a future automation upgrade
  • Send Sample Details
    Semi-auto resin doming machine for small batch sticker production
    Quick Fit Check

    Should You Start With a Semi-Auto Machine?

    Semi-auto production suits flexible samples and small batches. Operator rhythm, loading speed and curing-rack turnover determine practical output.

    Best fit when

    • You are testing new domed sticker or badge products.
    • Your work is samples, pilot runs or daily small batches, not stable high-volume sheet production.
    • Your products are simple flat decals, labels, badges or nameplates with accessible edges.
    • You need a lower-cost, compact starting point that can later add a desktop or floor-standing 3-axis platform.

    Consider 3-axis or CCD when

    • You have repeat sheet layouts every day.
    • Your order volume is stable enough that manual output becomes a bottleneck.
    • Product position or angle varies between pieces.
    • Vision recognition or on-screen path editing would make changing irregular designs more practical.

    Typical Product Examples

    Examples of flat decals, labels and badges that can be tested with manual dispensing. Final suitability depends on resin flow, edge design and target dome height.

    See the Machine in Real Production

    Use real production videos to confirm resin flow, dome height and sample quality before ordering.

    Custom Logo Sample

    Tiny PET Toy Sticker

    Simple Circle Sticker

    Robota

    Technical Advantages

    Stable mixing, dispensing and cleaning support for small-batch resin doming.

    Gear-pump assembly for PJ180 two-component resin metering

    Gear-Pump Metering for Small Resin Shots

    Gear-pump displacement is selected around resin viscosity, mixing ratio, and target shot volume. Matching the pump to small doming shots supports steadier A/B proportioning without using an oversized pump that is difficult to control at low volumes.
    Handheld dispensing controller for manual resin doming operation

    Direct Handheld Dispensing Control

    Position the nozzle by hand for points, lines, and simple doming paths. This makes PJ180 practical for samples, pilot runs, product changes, and small batches where fixtures or saved motion programs would add unnecessary setup.
    Dynamic mixing system for epoxy and polyurethane doming resin

    Dynamic Mixing with Suction Control

    Motor-driven dynamic mixing supports more consistent A/B resin blending, while suction control helps reduce dripping after dispensing. Resin compatibility, ratio, and cleaning procedures are confirmed during sample testing.
    Before Purchase

    Production Checks for Semi-Auto Operation

    Confirm operator reach, target dome volume, resin behavior and repeatability before choosing semi-auto dispensing.

    Requirement What to Confirm Why It Matters
    Product Type Decals, labels, badges, keychains or simple nameplates Product size and edge shape affect resin flow and final dome height.
    Product Layout Individual pieces or simple sheet placement Manual dispensing is flexible, but stable repeat sheets may benefit from desktop or floor-standing 3-axis automation.
    Production Volume Samples, daily small batches or unstable order types Semi-auto is better when volume does not justify full automation. Actual output still depends on operator rhythm, loading speed and curing rack turnover.
    Upgrade Path Desktop 3-axis platform or floor-standing 3-axis platform PJ180 can be a starting point when you plan to upgrade after sheet layout and orders become stable.
    Resin Type Epoxy, polyurethane or not sure Viscosity, curing time and bubble behavior affect machine setup.
    Operator Skill Manual path control and stable hand operation Output consistency partly depends on operator training and process discipline.
    Sample Testing Product sheet, resin and target dome height Testing confirms whether the setup is enough before purchase.
    Upgrade Option

    Upgrade PJ180 to a 3-Axis Doming Setup

    Start with semi-auto resin metering and dispensing, then add a desktop or floor-standing 3-axis platform when sheet layouts become repeatable and orders become stable.
    DJ331 desktop 3-axis platform for compact regular sheet resin doming
    Desktop 3-Axis

    DJ331 Desktop 3-Axis Platform

    A compact 3-axis platform with a 300 x 300 mm working area for programmed dispensing on repeatable product layouts.
    Best for: compact sheets, repeat spacing and stable fixtures.
    PJ180 semi-auto resin doming unit connected with compact 3-axis platform
    Compact Upgrade

    DJ6331 Dual-Y-Axis Setup

    Two Y-axis workstations, each with a 300 x 300 mm working area, paired with the PJ180 resin metering and mixing system.
    Confirm before quote: travel range, fixture design, hose routing and resin viscosity.
    DJ771 floor-standing 3-axis resin doming machine for larger regular sheets
    Floor-Standing

    DJ771 3-Axis Production Setup

    A PJ180 resin unit with a 700*700*100 mm floor-standing 3-axis platform for larger regular sheets and stable repeat production.
    Best for: regular medium or larger sheets, saved programs and repeat orders.
    Selection note: Choose the upgrade by sheet size, workshop space, fixture stability and positioning repeatability. A complex outline does not automatically require CCD; compare vision when placement varies, or when visual path editing is more practical for frequent irregular-design changes.
    Robota

    Optional Configurations

    A/B tank agitation: Helps keep glitter, fragrance or color additives evenly distributed, reducing settling and separation.
    A/B tank vacuum: Vacuum treatment of A/B resin before dispensing.
    Multiple-tank configuration: Supports epoxy and polyurethane orders on one machine, with resin-specific line routing and cleaning arrangements.
    Resin-line pressure detection: Allows pressure checks in the resin supply lines.
    A/B resin-line heating: Helps maintain resin temperature between the tanks and dispensing head.
    Multi-head dispensing kit: For layouts with compatible nozzle spacing and resin flow.

    Specification

    Specification Details
    Glue Mixing Ratio 1:1-3:1, customizable based on resin system
    Dispensing Speed 10-150g / 5s, based on 1:1 glue proportion and resin viscosity
    Dispensing Precision Glue amount ±2%; glue proportion ±2%
    Suitable Patterns Manual dispensing for lines, points and simple doming paths
    Resin Viscosity <10000 CPS
    Control System PLC + touch screen for program setting, modification and saving
    A/B Metering & Tank System A/B gear pumps with 20L + 20L SUS304 tanks; pump size selected for the resin ratio; tank agitation optional; A/B tank heating standard
    Mixing & Anti-drip System High-speed dynamic mixing device with suction control adhesive valve
    Cleaning / Pressure 5L SUS304 cleaning tank; input pressure 0.5-0.8MPa; head sealing pressure MAX ≤2.6MPa
    Machine Size / Power 1260*640*1260mm; 220V 50Hz 3500W
    Before You Order

    Commercial & Support Information

    Use these terms to plan a PJ180 purchase. Final machine scope, delivery date and documentation are confirmed in the formal quotation and contract.

    Purchase Information PJ180 Details
    Lead Time Production lead time is at least 10 days and is typically about 14 days after the final configuration and order details are confirmed. Custom functions, fixtures, voltage changes or other special requirements may extend the schedule. The confirmed date is stated in the quotation or order confirmation.
    Warranty 12 months from the date the customer receives the machine. Coverage details and exclusions for consumables and wear parts are defined in the formal quotation and contract.
    Pre-shipment FAT Pre-shipment FAT covers the confirmed metering, mixing, cleaning and control functions plus any agreed sample demonstration. Test notes, photos or video can be supplied.
    Installation & Training Remote setup and operator training are supported with detailed operating manuals and an extensive video tutorial library. On-site installation has no separate service fee, but the customer covers the engineer's transportation, local travel, accommodation, meals, insurance and other trip-related expenses. Availability and schedule must be confirmed in advance.
    Spare Parts Recommended first-order consumables include mixers, dispensing needles or nozzles, seals, O-rings and hoses. Pump maintenance parts and other model-specific spares are confirmed after the resin and final configuration are selected.
    Electrical & Documentation The published standard is 220 V / 50 Hz / 3500 W. Other electrical requirements, interface language, operating manual, wiring documents and certification status are confirmed before order. No certification is implied unless it is listed for the final machine configuration.

    Sample Testing Workflow Before Purchase

    Keep the decision simple: test your real product first, then choose semi-auto, 3-axis or CCD based on evidence.

    1

    Send product samples

    Share photos, dimensions, material, sheet layout, target dome height and expected monthly volume.

    2

    Check resin compatibility

    Confirm epoxy or polyurethane resin by testing clarity, adhesion, curing behavior and bubble risk.

    3

    Run a semi-auto test

    Test dispensing control, edge hold and dome height on your actual decals, badges or simple labels.

    4

    Confirm next setup

    Review whether semi-auto is enough or whether 3-axis / CCD should be compared before quotation.

    Request Testing

    Request a Free Demo or Sample Test

    Use this form to request a PJ180 sample test. Robota will review your product details, confirm what needs to be sent and arrange the next step.

    Regular sheet layout for domed decal sample testing

    Regular Layout Sheet

    Multi-up sheets, uniform shapes
    Mixed decal shapes for CCD vision doming test

    Mixed Shapes / Irregular Layout

    Various shapes and placements

    What You Receive

    • Sample-run observations for dispensing control, edge hold and dome height
    • Machine-path recommendation: PJ180, desktop 3-axis, DJ771 or CCD
    • Resin, mixing and degassing notes based on the tested product
    • Follow-up quotation after the process direction is confirmed

    *Your details will be kept strictly confidential with us.

    FAQ

    Common Questions Before Choosing Semi-Auto

    Use these answers to compare semi-auto with 3-axis and CCD before sending samples.

    Contact Us

    *Your details will be kept strictly confidential with us.