How to Program a Regular Label Sheet on DJ771

Create a new HP100 project file, teach one complete label with Point or Polyline commands, then select the whole label and use Array Copy. Enter X/Y copy counts before using MOVE to teach the last X and Y positions, or enter verified spacing directly. F2 TryRun executes the selected instructions; it is not automatically a resin-off dry run. Disable dispensing by the confirmed machine control before any motion-only check.

• Complete the DJ771 resin-system checks and confirm reset, limits and the intended stop position are safe.
• Secure one representative sheet and confirm the coordinate reference, fixture clearance and nozzle condition.
• Use the low-speed, clearance and obstacle-check method from the delivered training; there is no universal safe height or speed.
• Confirm the approved way to disable resin delivery on this machine before using TryRun for motion-only verification.
• Create a new destination file before copy/paste. Pasting into an occupied file overwrites that file.

1. Open Browse Project File. Use L-FUN to create a new file, Enter to open the selected file for editing, and R-FUN to set the selected file as current.
2. Name the new file clearly. Use Enter to switch input modes, Left to create the file and Right to cancel if the name or destination is wrong.

3. In the editor, press 1 for a Point command or 2 for a Polyline. Move the nozzle using the trained low-speed approach and save the intended coordinates.
4. For a polyline, press 4 for an endpoint and 6 for an arc point; press 0 to switch point type while editing. The final polyline point cannot be an arc point.

5. Select every instruction that belongs to one complete label. Open Array Copy with L-FUN.
6. For the MOVE method, enter the X and Y copy counts first. Press MOVE, teach the last position in X and confirm it, then teach the last position in Y and confirm it. The pendant calculates spacing.
7. Alternatively, enter verified X and Y spacing directly. Keep the delivered path mode unless the job specifically requires another pattern.
8. The manual labels X Num and Y Num as copy counts. Do not convert them into a guessed “total including the original”; inspect the generated preview or command count and confirm the sheet boundaries.

9. Use the confirmed control to disable dispensing. Select the complete intended instruction set, clear the frame and fixture, and use F2 TryRun at the trained verification settings.
10. Correct coordinates, Z position or array extent before enabling resin. Then purge into waste, run one label with resin and adjust only one verified process variable at a time.

• The intended file is selected as current and no existing program was overwritten unintentionally.
• One complete label path uses valid endpoint and arc-point order.
• The generated array count, spacing and outer boundaries match the real sheet.
• The selected TryRun path clears the fixture with dispensing disabled by the confirmed control.
• One resin sample confirms the start, end, coverage and edge clearance before production.

• Reset, limits, stop position or any TryRun movement creates a collision risk.
• The confirmed resin-disable method is not known for this delivered machine.
• The generated array count or path cannot be verified against the real sheet.
• The outlet drips, flow varies or another resin-system fault remains after the setup checks.

• DJ771 First Setup and Resin-System Checks
• DJ771 Repeat Label Sheet Doming
• 3-Axis Automatic Resin Doming Machine